Synonyms, abbreviations and/or process names
- Limestone-gypsum process
- IFO (in-situ forced oxidation process)
The wet lime injection process combines the advantages of scrubbers and (semi) dry lime injection. This flue gas cleaning technique is mainly used for desulphurisation of flue gases, while other acid-forming components are also bonded.
During wet lime injection, a slurry of limestone (CaCO3) is sprayed into the spray column. The presence of SO2 causes gypsum (CaSO4.2H2O) to be produced.
Originally, the process was made up of two absorbers and an oxidation unit. SO2 and limestone are absorbed in the absorber, whereby calcium sulphite is created. In the oxidation barrel under the absorber, this is then converted into dihydrate gypsum, CaSO4.2H2O, at a relatively low pH (5.5 - 6). The gypsum is then dewatered.
This original concept has evolved into a 1-reactor process, the so-called in-situ forced oxidation process (IFO), whereby air is injected into the reaction tank, which converts the existing sulphite into sulphate. This makes it possible to realise considerable investment savings.
Instead of limestone, Ca(OH)2 can also be used. The residue will be the same.
- SOx: 90 – 97 %
- Flow rate: 50 – 500 000 Nm3/h
- Temperature: 5 - 80 °C
- SOx: Broad range
- HCl: Broad range
- HF: Broad range
- Lime, limestone
Waste water must be treated or discharged. Gypsum must be deposited or disposed of. Gypsum depositing can only take place if particular quality criteria, which have been implemented by the gypsum industry, have been satisfied.
Transport costs for the dewatered residue is determined by the type of residue.
- Investment costs for an IFO installation with limestone at an power plant with a capacity between 100 and 1000 MW, amounts to 540 – 200 EUR/kW .
- Operating costs
- Personnel costs: ca. 20 000 EUR per year (1 day per week)
- Auxiliary and residual materials: The released waste water must be purified prior to being discharged. The created gypsum must be dewatered and disposed of. Transport costs are determined by the type of residue.
- Inert: ca. 75 EUR/ton
- Chemical: 150 – 250 EUR/ton
- Cost aspects CaCO3: ca. 60 EUR/ton
For flue gases from a household-waste incineration plant with a volume of ca. 100 000 Nm3/h and with an average gas composition for acidic components:
70 - 300
500 – 1 000
0,4 – 5
1: measurements performed by VITO at a household-waste combustion plant
2: day averages VLAREM II
This means lime usage amounting to 133 kg/h or 3 192 kg/day. On an annual basis, this means ca. 12 ton per year per 1 000 Nm3/h or 706 EUR per year per 1 000 Nm3/h.
Advantages and disadvantages
- The used sorbent and limestone are cheap;
- Compared to semi-dry systems, there is no need to place a dust filter after the reactor;
- The sorbent is use at a stoichiometric ratio of 1;
- High yield are possible;
- A lot of experience;
- Both SO2 and SO3 are removed;
- Re-usable product;
- Can be used at relatively high temperatures (50 – 80 °C)
- In order to form high-quality gypsum, interfering components (flue gas, pollutants) must be removed in an earlier phase;
- Waste water needs to be treated;
- High water use (8 - 20 l/Nm3).
As a flue gas purification technique for combustion processes in:
- Waste incineration installations;
- Electricity production
- Factsheets on Air-emission reduction techniques, www.infomil.nl, Infomil
- Common waste water and waste gas treatment and management systems in the chemical sector. BREF document, European IPPC Bureau, http://eippcb.jrc.es
- Elslander H., De Fré R., Geuzens P., Wevers M. (1993). Comparative evaluation of possible gas purification systems for the combustion of household waste. In: Energie & Milieu, 9
- Vanderreydt I. (2001). Inventory of the waste incineration sector in Flanders. Vito, 2001/MIM/R/030
- Work-book on environmental measures: Metal and electro-technical industry (1998 ). VNG publishers
- Supplier information
- Srivastava R. K., Jozewicz (2000). Controlling SO2 emissions: An analysis of technologies. EPA/600/SR-00/093
- VDI 3679, Nassabscheider, Abgasreinigung durch Absorption
- VDI 3927, Abgasreinigung, Abscheidung von Schwefeloxiden, Stickstoffoxiden und Halogeniden aus Abgasen (Rauchgasen) von Verbrennungsprozessen